ZF Repair Manual: ZF45C, 63C, 88C
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Repair Manual and Spare Parts List ZF 45C / 63C / 88C
2. CONSUMABLE GOODS
For cleaning:
Cold cleaner such as benzine, trichloroethane or Loctite
fast cleaner No. 7063.
WARNING
Keep detergents away from your skin, do not drink and
do not inhale their vapors! Always wear protective
gloves and safety glasses!
Note accident prevention rules!
For assembly:
• Loctite 245 for securing output flange on spline
• Loctite 574 on the outside diameter of the seals and on
mating surfaces
• Grease: Klüber STABURAGS NBU 30, for radial shaft
seals
• ATF Fluid - 1.75 Liters (1.85 US qts)
[see ATF fluid list chap. IX]
3. MEASURING TOOLS
Dial indicator gauge with arm-type support
Range 0 - 1" (0 - 25 mm) in 0.0005" (0.01 mm) increments
Caliper
Range 0 - 6" (0 - 150 mm) in 0.0005" (0.01 mm) increments
1/2" tool bar
working edge within 0.0002" per 12"
4. STANDARD TOOLS AND FIXTURE
Wrench
for hexagon bolts (8 mm, 13 mm, 14 mm, 17 mm, 19 mm,
22 mm)
Allen wrench
(5 mm, 6 mm, 8 mm)
Hexagon drive socket wrench
(13 mm, 17 mm, 19 mm)
Torque wrenches
Ranges:
-20 lb in -200 lb in (5 Nm - 65Nm)
-15 lb ft - 100 lb ft (30 Nm - 150 Nm)
Plastic hammer (1000 g) (24 oz)
sturdy screwdriver
- Pullers
blind hole bushing (planetary gear assembly) range 1/4" to
1 3/4" 4 lb slide hammer
output flange range 3 1/2" to 5 1/2" 5 ton; 3 - jaw
No. 2 Pry bars
1/2" stock
Snap ring pliers
sizes: 9" (shaft diameter 1 1/2" to 3 1/2")
10" (bore diameter 1 1/2" to 4")