ZF Repair Manual: ZF45C, 63C, 88C

Repair Manual and Spare Parts List ZF 45C / 63C / 88C

Fig. V5

Fig. V6

Take measurement "M" between cover (35) mating surface

and the surface shown on figure V5.

Select proper thickness shims (75) (76) to set the gap "I".

"I" = 0.008" to 0.02"

(0.2 mm to 0.5 mm)

"I" = "M" - "L"

WARNING

To check the play, once the gearbox is assembled, use

tool clamp ring P.N. 618582, as shown in figure V6.

CAUTION

Set down to the housing the input shaft and measure

with a dial indicator the play "I" moving the input shaft

with the aid of two prybars.

4. OUTPUT SHAFT BEARING PLAY

This measurement has to be taken only is housing (36) is

replaced.

Install snap ring (70) in housing (36).

Take measurement "S" as shown in picture V7.

Remove snap ring (70) and measure its thickness "V".

Measure width "R" of the bearing.

Select proper thickness shims (68) (69) to set maximum

play "Z"

"Z" = "S" - "V" - "Q"

"Z" = 0,004" (0.1 mm)

Fig. V7