ZF Repair Manual: ZF63A, ZF63, ZF80A, ZF80-1A

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It is assumed that all standard tools, such as, torque
wrenches, open-end wrenches, allen keys and extrac-
tors, are available.
All fixtures for pressing parts in or out should be used in
conjunction with a hydraulic or manual press.
EXTRACTOR
Tapered roller bearing inner races
Basic Unit P/N 978.25.0017.0 (454421)
ADAPTER
for basic unit 978.25.0017.0 (454421).
For bearing input shaft - spline side.
- P/N 978.25.0018.0 (469686) ZF 63 A - ZF 63
- P/N 978.35.0019.0 (500465) ZF 80 A - ZF 80-1 A
D
EXTRACTOR SPLIT RING
Input shaft. Taper roller bearing inner race - control block
side. P/N 224.836.009 (456170)
EXTRACTOR
Tapered roller bearing outer races basic
unit P/N 978.25.0021.0 (454422)
ADAPTER FOR
BASIC UNIT 454422
50
A
B
BASIC UNIT
LEGS KIT (composed of three legs)
P/N 978.25.0006.0 (477776)
ZF63A-ZF63
ZF80A-ZF80-1A
978.25.0012.0 (477856)
978.25.0011.0 (477854)
978.25.0009.0 (477853)
978.35.0016.0 (477895)
978.25.0011.0 (477854)
978.25.0013.0 (477857)
CLAMPING RING
for measuring the bearing clearance in-
put shaft P/N 219.354.3 (618582)
LEVER
CLAMPING SCREW
INPUT SHAFT
DIAL INDICATOR
MANDREL
For disassembly and assembly
Shaft seal - input side : P/N 224.836.005 (454425)
Shaft seal - output side:
- P/N 224.836.006 (454426) ZF 63 A - ZF 63
- P/N 978.35.0005.0 (500449) ZF 80 A - ZF 80-1 A
For assembling input shaft seal on the input spline side
Bushing P/N 20.0012.01 to insert input shaft seal
Mandrel P/N 20.0012.02 to assemble input shaft seal
SPECIAL HEX HEAD BOLT WITH BEARING
for measuring the bearing clearance intermediate shaft
P/N. 224.836.008 (458105)
7
Repair Manual and Spare Parts List
Section 2: Special tools
SPECIAL TOOLS