ZF Repair Manual: ZF63A, ZF63, ZF80A, ZF80-1A
<< Previous of 84 Next >>8. CLUTCH PACK
8.1 Removal of the clutch discs
Control block side (Fig. 8-1a)
ZF63A - ZF63
.
Remove thrust washer (1) off using two screwdri-
vers.
.
Take off gear (2) and, needle bearings (3).
.
Removal of pressure plate.
Press snap ring (5) against periphery of pressure
plate (4) by means of screwdrivers. Extract them to-
gether. The discs (6) can now be removed from the
clutch housing.
FIG. 8-1a
Control block side (Fig. 8-1b)
ZF80A - ZF80-1A
.
Remove thrust washer (1) off using screwdrivers.
.
Take off gear (2), needle bearings (3), and spacer
(7).
.
Removal of pressure plate.
Press snap ring (5) against periphery of pressure
plate (4) by means of screwdrivers. Extract them to-
gether. The discs (6) can now be removed from
clutch housing.
FIG. 8-1b
Input spline side (fig. 8-2a)
ZF63A (no ratio 2.7) - ZF63
.
Remove thrust washer (1) off using two screwdri-
vers.
.
Take off gear (2) and needle bearings (3).
.
Remove pressure plate (5). Press snap ring (4)
against periphery of pressure plate by means of
screwdrivers. Extract them together. The discs (6)
can now be removed from the clutch housing.
FIG. 8-2a
Input spline side (fig. 8-2b)
ZF80A - ZF80-1A
ZF63A (only ratio 2.7)
.
Remove thrust washer (1) off using two screwdri-
vers.
.
Take off gear (2), needle bearings (3) and spacer (4).
.
Remove pressure plate (6). Press snap ring (5)
against periphery of pressure plate by means of
screwdrivers. Extract them together. The discs (7)
can now be removed from the clutch housing.
FIG. 8-2b
15
Repair Manual and Spare Parts List
Section 3: Disassembly
4
5
2
1
6
3
4
7
2
1
3
6
5
6
4
2
1
3
7
5
5
2
1
3
6
4