ZF Repair Manual: ZF63A, ZF63, ZF80A, ZF80-1A

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INTRODUCTION
Clean the transmission thoroughly on the outside be-
fore disassembly.
The repair area should be clean and well lighted.
ZF HURTH MARINE recommends using a swiveling
stand for aiding in assembly and disassembly.
Swiveling stand ZF
Output - half side up
Swiveling stand ZF
Input - half side up
1
3
4
2
FIG. 1-1
1
2
3
FIG. 1-2
1. FLUID FILTER
1.1 Remove fluid filter
Turn the screw that fixes the oil filter cover in a counter-
clockwise direction and remove the filter from its hous-
ing (item 1, fig. 1-1). Use a 6 mm Allen wrench.
Pull filter element off (item 2, fig.1-1).
Check O-rings (item 3 and 4, fig. 1-1) for wear, replace if
necessary.
1.2 Suction of transmission fluid
Push hose of suction pump (item 1, Fig. 1-2) through
the suction pipe (item 2, Fig. 1-2) down to the bottom
of the housing and suck the fluid off
1.3 Suction of transmission fluid on ZF80A
and ZF80-1A
Remove the plug (item 3, Fig. 1-2) and let the oil flow
from the proper hole.
9
Repair Manual and Spare Parts List
Section 3: Disassembly
DISASSEMBLY