ZF Repair Manual: ZF63IV, ZF80IV, ZF80-1IV
<< Previous of 78 Next >>For cleaning:
Cold cleaner such as benzine, trichloroethane or Loc-
tite fast cleaner No. 7063.
|
WARNING
|
Keep detergents away from your skin, do not drink
and do not inhale their vapors!
Always wear protective gloves and safety glasses!
Note accident prevention rules!
For assembly:
.
Loctite 242 or 262 for securing screws, medium-
hard
.
Loctite 245 for securing output flange on spline
.
.
Loctite 518 for housing surfaces.
.
Loctite 574 for outer diameter sealing rings.
.
Grease: Staburags NBU 30, Klu
È
ber Co. for radial
shaft seals
.
ATF Fluid:
4.0 Liters (1.1 US gallons) for ZF63IV
7.0 liters (1.85 US gallons) for ZF 80IV - ZF80-1IV.
6
Repair Manual and Spare Parts List
Section 1: Major components
2. CLEANERS AND SEALANTS
3. MEASURING TOOLS
MICROMETER
Measuring gauge from 0-25 mm (0-1.0 in.)
Accurancy of reading 1/100 mm (0.0004 in.)
DIAL INDICATOR GAUGE WITH ARM-TYPE SUPPORT
DIAL GAUGE INCREMENTS
DIAL FACE CAN BE TURNED
TO ZERO POSITION
ACCURACY OF READING:
SMALL HAND 1 mm (.03937 in)
LARGE HAND
1/100 mm (.0004 in)
MEASURING DEPTH
APPROX. 11 mm (.433 in)
4. STANDARD TOOLS AND FIXTURE
WRENCH
for hexagon bolts (8- 17-19- 22 mm) (7/8")
ALLEN WRENCH
(6 mm)
HEXAGON SOCKET WRENCH
(6-8-17-19mm)
TORQUE WRENCH
adjustable up to 180 Nm (152 ft.lb.)
PLASTIC HAMMER
(1000 g) and sturdy screwdriver
EXTRACTOR
minimum diameter 130 m