ZF Repair Manual: ZF25A, ZF25, ZF45A, ZF45-1

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1.2 CLEANERS AND SEALANTS
6
Repair Manual and Spare Parts List
Section 1
For cleaning:
Cold cleaner such as benzene, thrichloroethane or Loc-
tite fast cleaner N
o
. 7063.
|
WARNING
|
Keep detergents away from your skin, do not drink
and do not inhale their vapors! Always wear protec-
tive gloves and safety glasses!
Note accident prevention rules!
For assembly:
.
Loctite 243 for securing screw, medium-hard.
.
Loctite 243 medium-hard for securing oil plug on
ZF 25 A - ZF 25.
.
Loctite 245 for securing output flange on spline.
.
Loctite 518 for housing surfaces.
.
Loctite 574 for outer diameter sealing rings
.
Grease: Staburags NBU 30, Klueber Co. for radial
shaft seals
.
ATF FLUID: 1.8 litres (0.50 US. gallons) for ZF 25A
2.0 litres (0.55 US. gallons) for ZF 25
2.5 litres (0.65 US. gallons) for ZF 45A
3.0 litres (0.80 US. gallons) for ZF 45-1
1.3 MEASURING TOOLS
MICROMETER
Measuring gauge from 0-25 mm (0-1.0 in.)
Accurancy of reading 1/100 mm (0.0004 in.)
DIAL INDICATOR GAUGE WITH ARM-TYPE
SUPPORT
DIAL GAUGE INCREMENTS
DIAL FACE CAN BE TURNED
TO ZERO POSITION
ACCURACY OF READING:
SMALL HAND 1 mm (.03937 in)
LARGE HAND
1/100 mm (.0004 in)
MEASURING DEPTH
APPROX. 11 mm (.433 in)
1.4 STANDARD TOOLS AND FIXTURE
WRENCH
for hexagon bolts (8 -17- 19-22 mm) (7/8")
ALLEN WRENCH
(6 mm)
HEXAGON SOCKET WRENCH
(6 -17- 19 mm)
TORQUE WRENCH
adjustable up to 180 Nm
(152 ft.lb.)
PLASTIC HAMMER
(1000 g) and sturdy screwdriver
EXTRACTOR
minimum diameter 130 m