ZF Repair Manual: ZF25A, ZF25, ZF45A, ZF45-1
<< Previous of 78 Next >>3.8 CLUTCH PACK
3.8.1 Removal of the clutch discs
Control block side (Fig. 8-1)
.
Remove thrust washer (1) off using two screwdri-
vers.
.
Take off gear (2) and, needle bearings (3).
.
Removal of pressure plate.
Press snap ring (5) against periphery of pressure
plate (4) by means of screwdrivers. Extract them to-
gether. The discs (6) can now be removed from the
clutch housing.
Input spline side (Fig. 8-2a)
ZF25A - ZF25
.
Remove spacer (1), snap ring (2) and ball (3)
.
Remove thrust washer (4) off using two screwdri-
vers.
.
Take off gear (5), needle bearings (6) and spacer
(7).
.
Remove pressure plate (8). Press snap ring (9)
against periphery of pressure plate by means of
screwdrivers. Extract them together. The discs
(10) can now be removed from the clutch housing.
ZF45A ratio 1.25 - 1.5 - 2
ZF45-1 (Fig. 8-2b)
.
Remove thrust washer (1) off using two screwdri-
vers.
.
Take off gear (2), needle bearings (3) and spacer
(4).
.
Remove pressure plate (6). Press snap ring (5)
against periphery of pressure plate by means of
screwdrivers. Extract them together. The discs (7)
can now be removed from the clutch housing.
ONLY ZF45A ratio 2.5 (Fig. 8-2c)
.
Remove thrust washer (1) off using two screwdri-
vers.
.
Remove snap ring (2) and ball (3).
.
Take off gear (4), needle bearings (5).
.
Remove pressure plate (6). Press snap ring (7)
against periphery of pressure plate by means of
screwdrivers. Extract them together. The discs (8)
can now be removed from the clutch housing.
NOTE.
From serial number 23930G the needle bearing
(5) in the middle has been replaced by a spacer.
15
Repair Manual and Spare Parts List
Section 3
4
5
2
1
6
3
FIG. 8 - 1
8
7
5
4
6
10
3
1
2
9
FIG. 8 - 2a
6
4
2
1
3
7
5
FIG. 8 - 2b
6
7
4
5
8
3
1
2
FIG. 8 - 2c